In the high-stakes game of international agricultural trade, few commodities offer as many supply chain hurdles as the dry red chilli. For international procurement directors and FMCG supply chain managers, procuring spices from the Indian subcontinent is a tough ask indeed.
It takes around 30 to 45 days for a single shipping container to cross the ocean. During this period, the product is susceptible to damage due to humidity and moisture levels. Once it reaches the shores of a foreign country, it has to withstand the absolute zero-tolerance policy of international customs agencies such as the FDA in the United States or the EFSA in Europe. A single failure in pesticide regulations or a case of mold will result in the immediate rejection of a shipment and financial ruin.
We at Agrocrops Spices Pvt Ltd fundamentally believe that real quality cannot be randomly sorted into a product in the final hour; it has to be systematically engineered into the supply chain. As a leading exporter of Indian chillies, we have developed a comprehensive blueprint to remove all supply chain risks associated with international spice procurement.
The quality control process of Agrocrops starts months before a chilli pod even enters our production floor. It all starts in the soil.
The biggest challenge in international chilli exports lies in adhering to Maximum Residue Levels of chemical pesticides. In order to ensure 100% adherence to international regulations, Agrocrops Spices Pvt Ltd does not source raw materials from general commodity markets. Instead, we follow a very rigorous backward integration model by directly working with a few committed farming communities in prime agricultural belts.
Through our network of farming communities, we implement Integrated Pest Management. Integrated Pest Management is a very closely monitored agricultural practice in which pests are controlled using natural methods. Synthetic chemicals are used only in a very controlled manner, as a last resort. By directly controlling farming, we ensure our raw chillies are already 100% compliant with international regulations even before we start our production process.
It is impossible to avoid foreign matter like dirt, small stones, twigs, or discolored chillies in a huge quantity of chillies harvested for mass commercial use. For a global manufacturer like us, discovering foreign matter in a finished product is a logistical disaster.
In order to completely eliminate this threat, Agrocrops has invested heavily in cutting-edge Optical Sortex Technology.
Once chillies are delivered to us, they are fed through a high-speed camera sorting system with multiple spectrums. These advanced optical scanners inspect every single chilli in a matter of fractions of a millisecond. If a camera sees a stone, a piece of string, or a defective chilli, it immediately releases a micro-burst of compressed air to precisely blow the defective chilli out of the product stream.
Among all biological threats faced by exporting dry spices, there is perhaps nothing more deadly than the formation of Aflatoxins (stringently controlled, naturally occurring toxins derived from molds). These molds flourish in the warm, humid conditions of ocean-going shipping containers.
The only scientific method of combating molds is by scientific moisture control. We, at Agrocrops Spices Pvt Ltd, employ very sophisticated and precisely controlled mechanical drying technology to control the moisture levels in our chillies to a strict, non-negotiable level of strictly below 12%. By very aggressively controlling the ambient moisture levels, we make it an uninviting habitat for all forms of life, thereby ensuring our chillies withstand long voyages and arrive as fresh as they did on the day of shipment.
For international buyers of pre-milled chilli flakes or powders that are directly used for retail packaging, the regulatory authorities mandate the attainment of absolute sterilization against biological pathogens such as Salmonella and E. coli.
To satisfy this critical requirement without the use of controversial chemical agents, Agrocrops has invested in the use of the most modern Steam Sterilization technology. The chillies are subjected to a brief exposure of high-temperature steam followed by rapid cooling using a vacuum cooling system. The extreme heat treatment is capable of destroying biological pathogens instantaneously, while the rapid cooling system arrests the degradation of the volatile flavor oils and the bright red color.
In the B2B industry, trust is based on empirical data. An international procurement manager must have exact chemical measurements to fine-tune their manufacturing formulae.
Agrocrops Spices Pvt Ltd prides itself on unwavering scientific transparency. Before any container is closed for international export, we send representative samples to international laboratories for testing. For each export, we procure a detailed Certificate of Analysis (COA), which includes:
The final step in our quality blueprint is to assure the product will survive the journey. Agrocrops’ approach to packaging is the engineered science of packaging the product according to the climate of the export region and the storage capacity of the buyer.
The key to maintaining global quality standards in the spice trade is not luck; rather, it is the result of relentless engineering and massive capital investment in infrastructure.
At Agrocrops Spices Pvt Ltd, our infrastructure was designed from scratch to mitigate the risks associated with global procurement. We recognize that when you procure Indian chillies from us, you are entrusting us with the reputation of your brand. If you are a business entity that requires a supply chain partner who believes in compliance and quality as absolute non-negotiables, then connect with us today.
We adopt the "backward integration" method, dealing directly with farming communities in order to ensure IPM, which places emphasis on organic pest management rather than the use of synthetic pesticides.
We apply state-of-the-art Optical Sortex Technology, whereby chillies are scanned using high speed cameras and foreign objects as well as any defects are immediately ejected using micro-bursts of compressed air.
We apply mechanical drying technology, ensuring that moisture remains at less than 12% throughout the journey.
Yes, with our advanced steam sterilization process, which kills bacteria like salmonella and E. coli before undergoing a fast vacuum cooling process that helps maintain the chilli's natural flavor compounds and coloring.
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We collect your personal information in order to provide and continually improve our quality, approach, process and services that help you interact with the peanut community and us in a better way.
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This privacy policy was last amended on 18th of September 2020.
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We retain the information we collect for as long as necessary to fulfil the purposes set forth in this Privacy Policy or as long as we are legally required or permitted to do so. Information may persist in copies made for backup and business continuity purposes for additional time.
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If you have any questions about this Privacy Policy or our privacy practices, you can contact us at: samsu@agrocrops.com